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Overmolding Solutions: Safe, Consistent, and Customized for Performance

Overmolding is transforming the way consumer and industrial products are designed—delivering superior ergonomics, durability, and aesthetic appeal. Whether you’re developing grips, handles, tools, or appliance components, choosing the right material and partner is essential.

Audia Elastomers offers advanced thermoplastic elastomer (TPE) and thermoplastic vulcanizate (TPV) solutions designed specifically for overmolding applications. Here’s how we help you succeed from concept to production:

1. Free from Harmful Substances like BPA and Phthalates: 

Our materials recommended for housewares are FDA compliant and are free from harmful substances like BPA, phthalates, and heavy metals. Every batch is fully traceable, ensuring peace of mind for manufacturers and consumers alike. 

2. Global Supply, Consistent Formulations:

Audia Elastomers provides globally consistent TPE and TPV formulations, helping you avoid issues with tariffs, regulatory differences, or supply chain disruptions—no matter where your products are manufactured.

3. Global Processing Support:

Need help finding reliable processors? Audia Elastomers maintains a network of trusted partners around the world. Whether you’re working with overmolding specialists in North America, Europe, or Asia, we can connect you with experienced processing support.

4. Customized Sustainability:

Looking to reduce your product’s environmental impact? Our TPE and TPV solutions can be tailored with recycled content, bio-based inputs, or optimized formulations to meet your sustainability goals—without sacrificing performance.

5. Customized Haptics: Feel That Performs:

From soft-touch finishes to anti-slip grips that work even when wet, we can fine-tune the tactile properties of your overmolded components. Design products that feel as good as they function.

6. TPV vs. TPE? We Offer Both:

  • TPEs are flexible, versatile, and ideal for general-purpose overmolding.             
  • TPVs offer superior heat resistance, chemical durability, and longevity—making them ideal for more demanding applications.

Not sure which is right for your product? Audia Elastomers materials experts will guide you through the selection process.

7. Superior Cohesive Bonding:

Our TPE and TPV materials are engineered for strong, cohesive bonds with a wide range of engineered plastics. This means better adhesion, more durable assemblies, and fewer product failures over time.

8. Material Solutions for Cost Constraints:

Every project has a budget. We develop cost-effective, high-performance formulations that meet your specific requirements without compromising quality or function.

9. Partner with Our Technical Experts:

Our team brings deep expertise in material science, product development, and overmolding techniques. Whether you’re troubleshooting a challenge or launching something new, we’re here to help—every step of the way.

Let’s Talk Overmolding! Contact us to learn how our customized TPE and TPV solutions can power your next overmolded innovation.

CONTACT

Choose from one of the many grades we have available, or let us design something just for you.

or feel free to call us

+1-724.206.2400
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